2500 t/d Cement Plant
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Introduction

Xinxiang Great Wall Machinery has a history of more than 50 years and has accumulated rich experience in cement machinery. At present, we have been able to supply 500-5000 t/d cement EP project, providing solutions for the world's growing demand for cement. 2500 t/d cement production line designed by Great Wall machinery, fully learns from the lessons and experiences of more than 20 years of NSP production line design, the general layout scheme, process layout, equipment selection, automatic control level, etc. and combines with today's international advanced production concept to optimize design. It’s composed of raw materials preparation, raw meal grinding, raw meal homogenization, clinker burning, cement mill grinding, packaging, delivery and so on. The cement equipment in the production line include: raw materials vertical roller mill, vertical coal mill, cement rotary kiln, cement ball mill, cyclone preheater and grate cooler, etc.

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2500 t/d Cement Plant Features

Advanced Technology Brings Lower Power Consumption.

Compared with traditional cement production line, the 2500 t/d cement plant designed by Great Wall machinery uses lower energy consumption equipment in the main part of energy consumption, such as vertical raw mill, vertical coal mill, vertical cement mill, etc., and the energy saving effect is very significant, which can reduce energy consumption with an average of 15-20 kWh/t.

Reasonable Design, Reduces Dust and Noise Effectively

Cement production has always been one of the leading causes of environmental pollution, thus more and more cement plant is looking for a solution to reduce noise and dust pollution. Great Wall machinery fully considers the sustainable development in the design, reducing dust through campus greening, filter, etc. Since the introduction of noise control programs in key areas, the factory noise is lower than the national standard.

Shorter Delivery Time, Earlier Profits

With large supporting cast steel companies and large machining workshop, Great Wall Machinery has 120 t casting ability, can supply complete spare parts. Furthermore, with a variety of long-term cooperation and first-class equipment suppliers, it greatly shortens delivery cycle, and makes your profit in the shortest possible time.

 

Flowsheet Product Model Specification
Raw Meal Preparation Limestone Hammer Crusher LPC-10/600 Feed size:≤1500mm
Final fineness:≤75mm 
Output:550 t/h
Limestone Stoker DB550/20 Φ36×271m
Capacity: 550t/h
Limestone Reclaimer QG250/31 Φ36×271m
Capacity: 250t/h
Raw Meal Vertical Roller Mill GRMR36.41 Output:≥180-200 t/h
Power: 1800kw
Clinker Calcining Preheaer and Precalciner RF5/2500 Decomposition rate: >90%
Rotary Kiln Φ4x60m Rotate speed: 0.396-3.96 r/min
Capacity:2500 t/d
Power: 315 kw
Output: 2500 t/d
Coal Vertical Roller Mill GRMC20.31 Capacity: 20t/h
Power: 430kW
Grate Cooler LBT32216 52.8 m2
Cement Grinding Cement Ball Mill Φ4.2×13m Capacity: ≥140t/h
Power:3550kw
O-Sepa Seperator TES-270 Output: 125 t/h
Gypsum Crusher PEV430×650 Output: 30 t/h
Packing Rotating Packing Machine x2 BHLW-8 Output: 90 t/h
  • 300,000 t/a
  • 600,000 t/a
  • 1,000,000 t/a
  • Equipments of Production Line

    Equipment Type: GRMS33.31 Slag Vertical RollerMill

    Power Consumption of system: 30 kWh/t

    Standard Production Capacity: 50 t/h

    Effective Diameter of Millstone: 3300 mm

    Number of Roller: 3

  • Equipment of Production Line

    Equipment Type: GRMS46.41 Slag Vertical Roller Mill

    Power Consumption of System: 38 kWh/t

    Standard Production Capacity: 105 t/h

    Effective Diameter of Millstone: 4600 mm

    Number of roller: 4

    Specific surface: 4200~4500cm2/g

  • Equipment of Production Line

    Equipment Type: GRMS53.41 Slag Vertical Roller Mill

    Power Consumption of System: 40 kWh/t

    Standard Production Capacity: 160 t/h

    Effective Diameter of Millstone: 5300 mm

    Number of Roller: 4

    Specific Surface: 4200~4500 cm2/g

  • 1,000 t/d Clinker
  • 2,500 t/d Clinker
  • 3,000 t/d Clinker
  • 4,000 t/d Clinker
  • 5,000 t/d Clinker
  • Production Line Equipments

    a. GRMR22.30 Raw Material Vertical Roller Mill

    b. GRMC12.30 Soft Coal Vertical Roller Mill

    c. φ3.2×48 Rotary Kiln

    d. φ3.8×13 Cement Mill

  • Production Line Equipments

    a. GRMR38.41Raw Material Vertical Roller Mill

    b. GRMC20.30Soft Coal Vertical Roller Mill

    c. φ4.0×60 Rotary Kiln

    d. φ4.2×13 Cement Mill (2 Sets)

  • Production Line Equipments

    a. GRMR40.41 Raw Material Vertical Roller Mill

    b. GRMC22.30 Soft Coal Vertical Roller Mill

    c. φ4.2×60 Rotary Kiln

    d. φ4.2×13 Cement Mill (2 Sets)

  • Production Line Equipments

    a. GRMR48.41 Raw Material Vertical Roller Mill

    b. GRMC23.30 Soft Coal Vertical Roller Mill

    c. φ4.5×66 Rotary Kiln

    d. φ4.2×13 Cement Mill (2 Sets)

  • Production Line Equipments

    a. GRMR53.41 Raw Material Vertical Roller Mill

    b. GRMC26.30 Soft Coal Vertical Roller Mill

    c. φ4.8×72 Rotary Kiln

    d. φ4.2×13 Cement Mill (3 Sets)



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